Linecross, a prominent player in the UK manufacturing sector, specialises in producing high-quality composite and thermoplastic components for a wide range of industries, including automotive, rail, and leisure. One of its key partners is Dennis Eagle, a recognised name in refuse collection vehicle manufacturing. This partnership showcases Linecross’s capability to meet the complex demands of modern vehicle assembly and deliver tailored solutions which set new benchmarks for modern manufacturers.
Building on this foundation, Linecross has enhanced its production capabilities by adopting advanced adhesive solutions that do more than hold components together—they drive innovation and streamline production. The use of IPS Adhesives’ SG300-05 has been critical in improving processes at Linecross, setting an example for the entire automotive manufacturing sector.
Simplifying Complexity: The Universal Adhesive
Imagine a busy assembly line where workers are piecing together components made from various materials—plastic vacuum formings, metal components, synthetic fabrics, and more. Traditionally, this would require multiple adhesives, each chosen for a specific material, leading to increased complexity and potential errors.
“When we started this project, we were using two, sometimes three different adhesives for a single assembly,” recalls Jenna Pearce, Senior Commercial Manager at Linecross. “It was time-consuming and prone to mistakes. The introduction of this new adhesive was a game-changer. It worked seamlessly across all materials.”
The adhesive proved to be a reliable solution across the entire range of components, which was crucial for Linecross as the project involved a complex assembly combining multiple technologies and materials. “We wanted one adhesive that would work across the board, so we didn’t need to switch mid-process,” Jenna explained.
After extensive trials, the SG300-05 emerged as the best option. “Using one adhesive minimised adhesion issues,” Jenna said, noting how this change has led to greater efficiency and consistency. The streamlined assembly process has reduced time spent switching adhesives and eliminated the risk of applying the wrong one to the wrong material.
This was more than just a matter of convenience—it represented a leap towards a more efficient, error-free process. As the automotive industry moves towards adhesives that bond diverse materials seamlessly, Linecross’s experience is a powerful example of how the right choice can simplify complex projects.
Performance That Sticks
Reliability in manufacturing is crucial, and Linecross has achieved just that with IPS Adhesives’ SG300-05. “We’ve seen exceptional performance in the field,” Jenna said. “No adhesion issues, no complaints—just solid, consistent results.”
In automotive manufacturing, adhesives must withstand extreme conditions, from high temperatures to exposure to chemicals. With the rise of electric and autonomous vehicles, demand for strong, resilient adhesives is increasing. The SG300-05 has met these challenges, ensuring that Linecross’s components for Dennis Eagle are reliable and durable.
“We got full approval from the customer following all adhesion testing at the beginning of the project,” Jenna shared. “We haven’t had a single adhesion issue in the field. Silence from the customer means we’re doing our job right.” This level of performance has given Linecross peace of mind, knowing their products perform reliably in real-world conditions.
Efficiency Gains: Time and Money
By eliminating the need for multiple adhesives, Linecross has reduced downtime and errors. “We’ve significantly cut down on time wastage,” Jenna explained. “Before, switching between adhesives slowed us down and increased the risk of using the wrong one.”
The streamlined process has also improved overall efficiency, with less room for human error. “This adhesive allowed us to focus on getting the job done right the first time,” Jenna added.
Advancements in adhesive technology are increasingly helping to speed up production and improve durability. These innovations will play a key role in the mass production of next-generation vehicles, making Linecross’s approach a standard for the future.
Customer Satisfaction and Continuous Improvement
Customer feedback has been overwhelmingly positive. “The lack of negative feedback is a testament to the adhesive’s reliability,” Jenna said. “Also, our ability to consistently deliver high-quality products has strengthened our relationships with key clients like Dennis Eagle.”
“We encountered minor issues during the pre-production phase, but these were resolved with prompt support from IPS Adhesives. Their willingness to come on-site and work with our team was invaluable.” This ensured that any issues were addressed before full-scale production, allowing Linecross to maintain high standards throughout.
A Blueprint for Success
With the success of this project, Linecross is not slowing down. “We’re constantly looking at new adhesive solutions and how we can apply what we’ve learned to future projects,” Jenna said. “Our experience with this adhesive has shown us the value of investing time upfront to find the right solution. It pays off in the long run.”
Looking ahead, Linecross is already exploring the use of similar adhesive solutions for other customers. “We’ve started looking at solutions like the SG600 for Rutland,” Jenna noted. “Finding a single adhesive that works across the board is something we’re continuing to pursue because it offers the greatest benefits.”
As the industry evolves with new consumer demands and regulations, Linecross’s approach is more than just a technical achievement—it’s a blueprint for the future, showing how businesses can navigate change with confidence and a commitment to excellence.
